Automotive Core Tools
Build Your Own Course – 5 Modular Sessions
Course ID40000
Delivery: In-House or Online
Course Overview
ENCONA’s Automotive Core Tools program offers participants the flexibility to attend all five modules or select only the ones most relevant to their needs. Each module focuses on a distinct tool essential to the automotive quality and manufacturing process, combining global best practices, hands-on application, and real-world relevance.
This modular structure is ideal for professionals at any stage of their quality journey—whether attending a single session to upskill or completing the entire program for a comprehensive certification.
Module 1: APQP – Advanced Product Quality Planning
ID40100
Duration: 1 Day
Ideal for: Project Managers, Engineers, Quality Planners
Key Topics:
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APQP Phase Plan & Core Elements
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Project Management in Product Development
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Customer Specific Requirements (CSR)
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Planning for Control Plans & Link to FMEA
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Quality Planning through the Product Lifecycle
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Hands-on Group Exercise: Phase-based APQP Planning
Outcome: Understand how to manage structured project planning and quality integration from concept through launch.
Module 2: FMEA – Failure Mode and Effects Analysis
ID40400
Duration: 1 Day
Ideal for: Risk Managers, Process Engineers, Cross-Functional Teams
Key Topics:
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Full Application of AIAG-VDA 7-Step Approach
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Risk Identification & Action Priority (AP)
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Critical and Special Characteristics
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Process/Product Interactions with Control Plans
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Reverse FMEA Techniques
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Practical Exercises: Multi-Team FMEA Development
Outcome: Learn to identify, assess, and reduce risks during development using structured, cross-functional approaches.
Module 3: PPAP – Production Part Approval Process
ID40300
Duration: 1 Day
Ideal for: QA Managers, Manufacturing Teams, Auditors
Key Topics:
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Purpose and Scope of PPAP
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PPAP Elements (1–18) Deep Dive
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Submission Levels (1–5)
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Linking PPAP with APQP and FMEA Outputs
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Real PPAP Package Review and Evaluation
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When PPAP is Required: Timing and Triggers
Outcome: Master the approval process to ensure products meet all design and specification requirements before mass production.
Module 4: SPC – Statistical Process Control
ID40500
Duration: 1 Day
Ideal for: QA/Manufacturing Engineers, Analysts, Auditors
Key Topics:
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Stable Processes & Process Description
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Normal Distribution & Histogram Analysis
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Control Charts (X-bar/R, p, u)
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Process Capability & Interpretation
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Preventive Action through Data Monitoring
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Practical Exercises with Real Data Sets
Outcome: Use statistical tools to monitor, control, and improve manufacturing processes.
Module 5: MSA – Measurement System Analysis
ID40600
Duration: 1 Day
Ideal for: Quality Teams, Technicians, Lab Analysts
Key Topics:
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Measurement Error Components
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Resolution / Discrimination
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Accuracy, Bias, Repeatability, Reproducibility
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Gauge R&R Study (Variable & Attribute)
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Real MSA Applications & Reducing Measurement Errors
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Data Interpretation for Actionable Insights
Outcome: Assess and improve the reliability of your measurement systems to ensure accurate data-driven decisions.
Certification
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Certificate of Qualification (with test score ≥ 60%)
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Certificate of Attendance (if no test completed or ≤ 60%)
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